Imagine a realm where business processes are optimized, waste is minimized, and customer expectations are exceeded- this is the world of Lean Six Sigma. Lean Six Sigma is a process improvement methodology that merges the power of Lean and Six Sigma approaches. Lean process, which is based on the principle of continuous improvement, aims to eliminate waste while maximizing value for the customer. On the other hand, Six Sigma is a data-driven approach that focuses on reducing variation and defects in processes, using statistical analysis and problem-solving techniques. Together, Lean Six Sigma has revolutionized the ways organizations operate and succeed, and can be applied to any industry or business process.

 

The Lean Six Sigma course will provide participants with the fundamental principles of Lean Six Sigma, and how to apply them to business processes, reduce waste, and deliver measurable results. Participants will gain an understanding of the DMAIC and DMADV problem-solving approaches, and how to use common Lean Six Sigma tools and concepts, such as Value Stream Mapping and Kaizen, to facilitate process improvements. With the power of Lean Six Sigma, organizations can efficiently streamline their workflow and achieve operational excellence.

 

INTRODUCTION
Course Objectives


MODULE 1
Introduction to Lean Six Sigma
What is Six Sigma?
What is Lean?
The History
Elements of Lean Six Sigma
Who Needs Lean Six Sigma?
Knowledge Check


MODULE 2
Lead Six Sigma Principles
Focus on the Customer
Find the Root Cause
Eliminate Waste to Create Flow
Communicate With the Team
Flexible and Responsive Environment
Knowledge Check


MODULE 3
The Phases of Six Sigma (DMAIC)
Define
Measure
Analyze
Improve
Control
Knowledge Check


MODULE 4
The Phases of Six Sigma (DMADV)
Define
Measure
Analyze
Design
Verify
Knowledge Check


MODULE 5
Waste Management
Muda, Muri, Mura
The 8 Wastes of Lean
Value-Added vs. Non-Value-Added
The 5 Laws
The Cost of Waste
Knowledge Check


MODULE 6
The Principles of Lean Manufacturing
Value
Value Stream
Flow
Pull
Perfection
Knowledge Check


MODULE 7
Project Selection and Management
Selecting and Scoping Projects
Project Management
Kaizen
Change Management
Leadership Skills
Knowledge Check


MODULE 8
Lean Six Sigma Techniques
Brainstorming
The 5S System
Benchmarking
Poka-Yoke
Gemba Walk
Knowledge Check


MODULE 9
Tools to Drive Change
Value Stream Mapping
Pareto Chart
Cause-and-Effect Analysis
The 5 Whys
Histogram
Knowledge Check


MODULE 10
Business Advantages
Error Reduction
Increased Revenue
Reduced Costs
Customer Loyalty
Employee and Team Development
Knowledge Check


ASSESSMENT
Post Test

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